Super Pump User Manual
Specifications For Sweet16™️ Super Pump, and other models
Motor-
Type: 24 VDC permanent magnet, totally enclosed, non-ventilated.
Wire leads: 6” long 10AWG
Temperature limits: The super pump motor is not equipped with thermal protection. For safety, maximum motor life, and optimal performance, the motor temperature should not exceed 185°F
Pump-
Type: Modified five chamber positive displacement diaphragm pump. Capable of being run dry for short periods of time, and self priming. Demand, or bypass models available. Liquid temperature should not exceed 125°F max. ***DO NOT ALLOW PUMP TO RUN WITHOUT FLUID MOVEMENT FOR MORE THAN A FEW MINUTES. EXCESSIVE RUN DRY CONDITION WILL OVERHEAT INTERNAL COMPONENTS AND DAMAGE PUMP***
Self priming: capable up to 17ft
Max pressure: 175psi
Inlet/outlet port size: Quick attach 3/4” custom double sealed barb
Materials of Construction-
Pump head: Polypropylene with UV stabilizing polymers
Diaphragm: Santoprene with stainless steel housing
Valves: Santoprene
Hardware: Stainless steel with physical vapor deposition finish
Warnings-
Please read and thoroughly understand operators manual before installing or attempting to use your super pump
Do not attempt to use pump in a manner inconsistent with product design or intended use. Do not alter or modify your pump.
Do not attempt to increase your pumps factory psi setting of 150–175 psi. There is a fine tune adjustment screw located on the pressure switch of your pump, over adjusting psi setting will cause premature pump failures.
Never pump gasoline or other flammable liquids. internal pump parts are not designed for use with all liquid products. Never use with any petroleum-based liquid products.
Pump is not intended to be used in an explosive environment. Electrical arcing from the motor, switch, or excessive heat from improper cycling may cause an explosion
Pump is designed to be operated between 33°F, and a maximum temperature of 110°F ambient temperature. Excessive heat, or excessive cold to include freezing temperatures will inevitably destroy critical pump parts.
Ensure pump inlet is free of contaminants, and potential debris. If pump sucks in particulate, failure or damage may occur.
Always inspect pump before each use. Do not operate pump if visible damage or leaks are present.
Always understand the hazards of any chemical solution used in your pump. Assess work areas for any hazards before using pump, and use of proper personal protective equipment is recommended.
Setup and Operation
Installation-
Pump should be mounted in a cool dry area away from any excess sources of heat. Pump will naturally build up residual heat during normal operation, direct exposure to sunlight, or outside heat sources can contribute to excess thermal load.
Electrical Supply-
Ensure proper power supply for pump application. The SuperPump™️ is a 24 VDC operated system. Ensure all wiring and connectors are sufficient to meet pump demand. 10awg wiring or larger is recommended.
Ensure electrical supply is capable of discharge rates of 24 V at 50 amp continuous draw for optimal performance. For ease of setup, and optimal performance, a single bank 24vdc lithium battery supply is recommended, however the end user may elect to combine two deep cycle 12vdc batteries in series as an alternative power supply.
Pump must be circuit protected via a circuit breaker, or electrical fuse. A 50 amp circuit protection is required. Failure to protect pump with proper circuit protection can result in failures and unsafe conditions. Contact a qualified electrician if you are unsure of proper setup.
Voltage drop below recommended ratings will result in slower motor speed and sub-optimal performance. If you are unsure of how to properly setup your power supply, contact a qualified electrician.
Plumbing-
Inlet: It is recommended to use a 1 inch supply line for the intake, or suction side of your pump. We recommend utilizing a heat source to warm up flexible hoses prior to installing hose clamps for better Sealing.
If utilizing a blend manifold, or proportioning system for your soft wash equipment, ensure high flow 1 inch metering valves, and high flowing suction components are used.
It is extremely important to eliminate all Air leaks on the suction side of your plumbing set up. Any air penetration into the suction fittings will result in failure to prime, and loss of performance.
Discharge: 3/4” internal diameter, flexible hose is recommended for the discharge line of your system. For daily use, 200 feet of discharge hose is recommended. For occasional jobs, which require additional hose, up to 350 feet of 3/4” is acceptable.
Pressure Switch: The SuperPump™️ is equipped with an adjustable pressure switch, which can be adjusted or smooth performance on an individual system. Upon initial setup, Locate the adjustment screw on the pressure switch assembly of your pump. Rotating screw, clockwise will increase pressure, and counter clockwise will decrease pressure.
It is recommended to adjust using 1/4 turn increments until your pump runs smoothly, and shuts itself off 1-2 seconds after you shut off your wand, or trigger gun. The pump should take no longer than 2.5 seconds to re-pressurize discharge lines, and shut itself off.
Do not over adjust your pressure switch set screw. Increasing running pressures beyond factory recommended settings will result in premature failure. Pump should run smoothly without excessive stops/starts during operation.
Troubleshooting-
"My pump will not start "
- Check all electrical connections
- Check fuse / breaker
- Check wire connectors at pressure switch for proper fit
- Check for failed pressure switch (see tutorial vid on tech support page)
- Check for air leaks on the suction side of your pump
- Ensure all O-rings are in place, and undamaged
- Ensure all hose clamps are tight
- Ensure all tank sources are adequately filled
- Perform head kit swap procedure
- Check for trapped air on discharge side of system
- Ensure correct voltage to pump
- Ensure all pump head screws are tight
- Ensure pressure switch is within adjustment range.
- Check for failed pressure switch
- Ensure outbound plumbing is sized appropriately
- Adjust pressure switch until smooth. Operation is achieved.
- Increase nozzle or gun size
"My pump is leaking from the pump head or from the pressure switch area"
- Ensure all pump head assembly screws are tight. Use the appropriate size Torx driver and snug all screws in a cross pattern until mating surfaces are sealed.
- If leak is present at the pressure switch, use appropriate screwdriver to snug the 3 screws that fasten the switch assembly to the pump head.
- Inspect for physical crack in pump head. This is rare, and usually caused by a failure to winterize
- Inspect for failed diaphragm. This will result in fluid penetrating into motor shaft area due to a rupture in diaphragm membrane.
Remember, the SuperPump is designed to be serviceable by the end user, and replacement head kits are available for purchase. Most issues can be remedied quickly by a simple service, but fully replacing the pump heads is always an option if needed.
General maintenance- Always flush out pump thoroughly after each chemical usage.
- Periodically inspect all bolts, screws, and hardware for looseness.
- Properly winterize pump during cold conditions.
For more in-depth information, and a walk-through video tutorial on pump set up, operation, and troubleshooting, please scan QR code with your phone or compatible device.